Busbar

XCONTACTOR · Busbar Solutions

Custom Busbars for Battery Packs — Made to Your Drawing

Copper and aluminium busbars, designed, welded and tested in-house — from one sketch to volume production.

0.05 – 0.30 mmFoil range, T2 Cu / 1060 Al
8 familiesBusbar & pack interconnects
Diffusion weldingMolecular-bonded joints
In-house labConductivity · pull · salt spray · vibration
Flexible laminated copper busbar links with insulated sleeves

Four capabilities, one workshop

Design, tooling, welding, testing and packing under one roof.

Rigid busbars in custom shapes

Design Capability

DFM review, 2D/3D modelling, current-path advice.

Stamping machines in the production workshop

Manufacturing

Diffusion welding, laser cutting, CNC bending, plating.

Coordinate measuring machine in the test lab

Testing & Inspection

Conductivity, tensile, salt spray, vibration — on site.

Terminal pieces in many custom shapes

Built to Your Need

Shape, holes, plating, insulation, terminals — your call.

What we make

Send a drawing — or a sample — and we quote the closest match.

Soft copper bar, laminated foil

Soft Copper Bar

T2 foil 0.05 – 0.30 mm
Hard copper bar, insulated rigid

Hard Copper Bar

Rigid · plated options
Pack-level busbar, formed to layout

Busbar

Made to drawing
Nickel-plated aluminium strips

Nickel-Plated Aluminium Strip

Lightweight
Copper-aluminium composite bars

Copper-Aluminium Composite Bar

Cost-balanced
Battery module end plates

Module End Plate

Structural
Cell adapter pieces, copper and nickel-plated

Cell Adapter

Cell level
Copper foil soft connections

Copper Foil Soft Connection

Flexible link

Busbars are tailor made, make sure contact our team in advance by below methods

XCONTACTOR · Busbar & Pack Interconnect Solutions